Dav-temperature-range PTFE daim kab xev yuav tsum muaj silicone PSA uas tswj adhesion ntawm -70 ° C mus rau 260 ° C. Key design elements: primer-anchored transition layer (prevents delamination), sea-island microstructure (MQ resin islands + polysiloxane continuous phase), gradient crosslinking (high-density inner layer for creep resistance, low-density outer layer for low-temp tack), and heat-stabilized fillers (cerium oxide for oxidation resistance). Phenyl-modified siloxane ntu txo qis-kub crystallization, ua kom yooj yim hauv qab -100 ° C.

Qhov kawg ntawm lub ntsej muag qauv ntawm PTFE high-temperature daim kab xev ncaj qha cuam tshuam rau cov nplaum oozing thiab ntug nqa thaum thov. Cov slitting tsis zoo (nplua nuj, lub kaum sab xis tsis zoo) tsim cov nplaum nplaum, thins lub ntug nplaum txheej, thiab nthuav tawm cov fiberglass burrs - ua rau oozing, tsis muaj zog, thiab nqa hauv qab cua sov lossis nro. Lub ntsej muag tsis sib xws (wavy, protruding) ua rau tsis sib xws ntawm kev faib tawm, tsav cov nplaum nplaum thaum khaws cia. Lub ntsej muag zoo tshaj plaws yog du, yaug, thiab tsis muaj kev puas tsuaj - ua raws li lub foob uas kaw cov nplaum thiab ua kom tag nrho cov ntug sib txuas.

Thaum lub sij hawm PTFE daim kab xev txheej, qhov hnyav volatilization tus nqi ntawm silicone siab-rhiab nplaum nplaum yog ib qho tseem ceeb ntawm cov txheej txheem parameter. Ceev dhau → deg skinning, tsis zoo leveling, pinholes (raug hnyav hnyav), thiab craters (condensation los yog contaminant-induced). qeeb dhau → sagging, tuab npoo, thiab dewetting ntawm qis-nto-zog PTFE. Qhov zoo tshaj plaws lub tswv yim: qeeb pib volatilization rau theem thiab npuas khiav, ces ceev kom qhuav rau shaping. Siv cov kuab tshuaj sib xyaw (toluene / xylene + ceev-drying) thiab gradient qhov cub kub (qis → nruab nrab → siab).

PTFE high-temperature daim kab xev poob adhesion tom qab rov siv dua vim qhov chaw paug (plua plav, silicone roj), nplaum cohesive tsis ua hauj lwm (residue), los yog tsis muaj zog substrate bonding. Cov kev daws teeb meem: high-crosslink silicone PSA (tsis tshua muaj kev tsiv teb tsaws, sib npaug tack / tuav lub zog), primer kev kho mob ntawm PTFE substrate, ntom fiberglass backing, thiab tuav kom zoo (huv qhov chaw, txias tev, 180 ° lub kaum sab xis). Quantitative test validates kev txhim kho.

PTFE high-temperature tapes khaws cia rau hauv daim ntawv yob tuaj yeem raug kev txom nyem los ntawm interlayer adhesion (blocking) thiab nplaum hloov mus rau sab tsis-stick. Hauv paus ua rau: PTFE zaj duab xis elastic nco thiab silicone PSA nkag mus rau hauv siab thiab kub. Kev daws: gradient winding nro - nruj ntawm txheej txheej, xoob ntawm sab hauv txheej - siv kaw-voj nro tswj. Ntxiv nrog rau kev tso tawm txheej, cia kom zoo (15-40 ° C, 30-70% RH), kab rov tav tso, thiab peb lub hlis twg yob tig.

PTFE high-temperature daim kab xev siv nyob rau hauv kev sib cuag nrog zaub mov yuav tsum hwm nruj nruj txwv kub: ≤260 ° C rau kev siv tas mus li (tsis muaj sij hawm txwv), 260-300 ° C mus txog 30 feeb xwb, thiab > 300 ° C txwv. Daim kab xev yog rau kev sib cuag ncaj qha nkaus xwb (cov tais ntim khoom, lub hau npog npog), tsis yog qhwv cov zaub mov ncaj qha. Tsis txhob ua haujlwm yam tsis muaj khoom noj khoom haus (qhuav cua sov). Hloov yog blistered, yellowed, los yog hnav.

Silicone siab-sensitive adhesives (PSA) rau PTFE high-temperature tapes sib txawv nyob rau hauv high-temperature aging kev ua tau zoo. Methylphenyl silicone PSA khaws> 85% tev lub zog tom qab 250 ° C / 7 hnub, thaum tus qauv methyl poob rau 50-70%. Ntxiv-kho (hydrosilylation) cov tshuab muaj kev ruaj ntseg zoo dua li peroxide-kho. Txhawm rau txuas ntxiv 200 ° C + kev pabcuam, xaiv cov qib siab-phenyl-kho ntxiv.

Thermally conductive PTFE Pressure-sensitive Adhesive (PSA) tapes yuav tsum ua kom sov thaum nyob nplaum. Ntxiv cov fillers txhim kho thermal conductivity tab sis mob adhesion. Qhov zoo tshaj plaws sib npaug siv spherical coarse hais (raws li cov pob txha conductive) sib xyaw nrog cov khoom zoo (kom sau cov voids), ua kom tag nrho cov muab tub lim loading saum toj kawg nkaus qhov pib percolation. Tsis txhob flakes thiab fibers; lawv tua tack.

PTFE high-temperature daim kab xev ua haujlwm rau PV kev lag luam hauv ob lub luag haujlwm sib txawv: cov txheej txheem siv tau (tiv thaiv EVA overflow adhesion ntawm laminators, solder mask) thiab lub neej ntev rwb thaiv tsev (busbar qhwv, junction box fixation). Rau kev siv mus tas li, cov ntaub nplaum yuav tsum dhau IEC 61215: 1000-2000h damp cua sov, UV, thermal cycling (-40 ° C txog + 85 ° C), nrog silicone PSA thiab shrinkage <1%.

PTFE high-temperature daim kab xev siv rau tshav kub-sealing riam thiab sealing strips muab plaub lub ntsiab tseem ceeb: tiv thaiv molten yas adhesion (tso tseg downtime), tiv thaiv kim sealing tuag, homogenizes tshav kub / siab rau zoo seals, thiab txo cov zaj duab xis kev sib txhuam. Fiberglass-backed daim kab xev (0.13-0.25 mm) nrog silicone PSA (≥260 ° C) yog pom zoo. Anti-static dub daim kab xev rau high-speed kab.