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PTFE emulsion - inozivikanwawo se PTFE dispersion - ndiyo mbishi yekuputira fiberglass jira kugadzira. PTFE high-temperature jira , matepi, uye mabhandi. Kana iyo emulsion mhando yakadzimwa, chigadzirwa chekupedzisira chichava nekusashanda kwetsvimbo, kusaenzana kupfekedza, kana kutadza nguva isati yakwana.
Asi unoziva sei kana batch yePTFE emulsion yakanaka? Iwe zviedze.
Aokai PTFE yakashandisa uye yakaedza PTFE emulsions kwemakore. Gwaro iri rinobata zvitanhatu zvekuyedza zviratidzo - yakasimba yemukati, pH, particle size, viscosity, kugadzikana, uye chitarisiko - nemaitiro akajairwa uye maitiro ekugamuchira.
Solid yemukati inobata zvakananga kuita kwechigadzirwa uye hupfumi hwekushandisa (yakakora coating inoda yakakwira solids).
Nzira dzekuyedza dzinozivikanwa:
Nzira |
Maitiro |
Best For |
|---|---|---|
Gravimetric (Ovheni) Nzira |
Dry a quantitative sample pa 120-150 ° C kuti urambe uchirema; verenga yakasimba zvemukati nemusiyano mukuru |
Classic, inoshanda pasi rose, lab standard |
Hydrometer nzira |
Kuyera negirazi hydrometer (range 1.400-1.600, kururama ± 0.001); shandura kuburikidza neiyo chaiyo giravhiti-yakasimba yemukati calibration curve |
Rakareruka, nekukurumidza pane-saiti kugadzirwa kwekuyedza |
Non-Volatile Matter Method |
Volatilize mwando uye ma surfactants patembiricha yepamusoro (semuenzaniso, 380°C); zvakare inotara surfactant content |
Kana kuongororwa kwesurfactant kunodiwa |
Maitiro ekugamuchira:
Per standard T/FSI 067-2021: Solid content inodiwa kuti idzokororwe kuisirwa PTFE concentrate i60±2%
Chaiyo pane-saiti yekudzora chiyero: 60 ± 0.5% (yakasimba kushivirira kune inowirirana coating)
pH kukosha inokanganisa kuchengetedza kugadzikana, kuora, uye kuenderana nezvimwe zvinhu.
Kuedza nzira: Girazi Electrode Method (Yakananga Sarudzo) - kuyera uchishandisa pH mita ine girazi electrode calibrated kuburikidza maviri-poinzi kana matatu-mapoinzi calibration. Iyi ndiyo inonyanya kushandiswa chiyero nzira.
Maitiro ekugamuchira:
Per T/FSI 067-2021: pH range 9.0 - 11.0
Kuchinja kwepH kunowanzoratidza kusagadzikana kwehurongwa kana kemikari kuita kwakaitika (semuenzaniso, hydrolysis ye surfactant)
Kutevera kwenguva refu kwepH kuchinja kwakakosha pakutonga kugadzikana kwemakemikari emulsion
Nei pH yakakosha: PTFE emulsions inogadziriswa ne fluorinated surfactants, iyo inoda alkaline mamiriro (pH> 8) kuti arambe achishanda. Kana pH inodonha pasi pe8, iyo emulsion inogona kudonha.
Aokai PTFE inokurudzira kuyedza pH pane yega yega dhiramu inouya uye pamwedzi panguva yekuchengetedza. Kudonha kamwe kamwe kubva ku10.2 kusvika ku8.5 kwemavhiki maviri kunoratidza kuti emulsion inokanganisa uye inofanira kushandiswa pakarepo kana kurambwa.
Saizi uye kugovanisa kufanana kwePTFE zvidimbu zvekutanga zvine simba rekuita pane firimu-kugadzira zvivakwa, permeability, uye yekupedzisira chigadzirwa kuita.
Nzira dzekuedza:
Nzira |
Principle |
Measurement Range |
Best For |
|---|---|---|---|
Laser Diffraction |
Laser yekuparadzira kona inopindirana nehukuru hukuru |
Submicron kune millimeter |
Zvizhinji zvakajairika, zvinokurumidza, zvakasiyana-siyana |
Dynamic Light Scattering (DLS) |
Inoongorora kuchinja kwechiedza chakapararira nekufamba kwenguva |
Submicron uye nanoscale |
Primary particles, dilute dispersions |
Kuongorora Electron Microscopy (SEM) |
Kufungidzira kwakananga - tsiva emulsifier nesodium hexametaphosphate mhinduro kudzivirira agglomeration panguva yekuomesa. |
High-resolution |
Detailed morphology, kuyera chaiko |
Makiyi ekuongorora zviratidzo:
D50 (yepakati dhayamita) - yakajairika renji yePTFE emulsion: 0.1-0.3 microns
Particle saizi yekugovera hupamhi - yakamanikana iri nani kune inowirirana coating
D10 uye D90 - inoratidza kupararira kwekugovera
Nhungamiro yekugamuchira: Pazvizhinji zvekuputira zvikumbiro, D50 inofanira kuva pakati pe0.15 ne0.25 μm ne 90% yezvikamu mukati me ± 0.1 μm yezvinoreva.
Viscosity inoratidzira mafambiro ekuyerera, inokanganisa yakananga kukoira uye impregnation maitiro.
Nzira dzekuyera dzakajairika:
Nzira |
Principle |
Kukodzera |
|---|---|---|
Rotational Viscometer |
Inoyera dynamic viscosity kuburikidza nerotor kuramba |
Kazhinji kazhinji - inoshanda kuNewtonian uye isiri yeNewtonian fluid |
Capillary Viscometer |
Inoyera nguva yekuyerera kuburikidza necapillary |
Low-viscosity zvinwiwa |
Cone-Plate Viscometer |
Precise shear performance analysis |
High-viscosity fluid, rheological curves |
Comprehensive Rheology |
Shear stress-shear rate, thixotropy, goho stress, G' uye G'' |
Kana kugadzirisa zvinodiwa zviri kuda |
Maitiro ekugamuchira:
Per T/FSI 067-2021: Viscosity range 12.0 – 30.0 mPa·s (pa25±1°C)
Viscosity iyo yakanyanya kuderera → isina kuenzana coating, inodonha
Viscosity yakanyanyisa → kusapinda mufiberglass, kunoda dilution
Chishandiso checherechedzo: Pakunyudzwa kwejira refiberglass, tarisiro ye viscosity inowanzoita 15-20 mPa·s. Kana viscosity ichidonha, gadzirisa nemvura yakasvibiswa (kudzikisa) kana kuwedzera thickener (kusimudza).
Kugadzikana kwekuongorora kunovimbisa kuti emulsion inoramba yakafanana panguva yekuchengetedza uye kutakura. Inokurumidza kuyedza nzira dzinoshandiswa kutevedzera kwenguva refu mamiriro.
Test Method |
Conditions |
Zvainofananidzira |
|---|---|---|
Centrifugal Kugadzikana |
1000-5000 rpm kwemaminitsi 30-120; cherechedza delamination/sedimentation |
Kukurumidza kuchembera - nzira yakajairika |
Thermal Kugadzikana |
40-60 ° C kwemaawa 24-72 |
Kuchengetedza kwepamusoro-tembiricha |
Freeze-Thaw Kugadzikana |
Ichando pa -20 kusvika -10 ° C, nyura pa25 ° C; dzokorora 3-10 kutenderera |
Kutakura kwechando mumarori asina kupisa |
Kuchengetedza Kugadzikana |
4-40 ° C kwemwedzi 1-12; edza zviratidzo zvakakosha nguva nenguva |
Sarudza hupenyu hwesherufu hunoshanda |
Mechanical Kugadzikana |
High-speed kuveura; bvunzo particle size / viscosity shanduko |
Kupomba, kusanganisa, high-shear coating |
Kupasa/kufoira maitiro:
Hapana inooneka delamination, sedimentation, kana gel kuumbwa
Viscosity shanduko <10% kubva pakutanga
Particle size D50 shanduko <15%
Hutungamiri hwehupenyu hweSherufu: Pasi pekuchengetedza kwakakodzera (10-30 ° C, yakavharwa), PTFE emulsion inowanzochengetedza kugadzikana kwemwedzi 6-12. Kana centrifuged test inoratidza> 5% sediment, rasa batch.
Ongorora nemeso sampuli pasi pechiedza chechisikigo.
Chitarisiko chinogamuchirika: White or light yellow emulsion, yunifomu, isina abnormalities senge delamination, gel mapundu, kuumbwa kweganda, kana kunaya kuri pachena.
Chekutarisa:
Kusviba → kusvibiswa kunogona kuitika kana kushatisa kupisa
Ganda riri pamusoro → kuomeswa kana kugadzika zvishoma
Mapundu kana grit → coagulated polymer (yakaipa)
Mvura yakachena pamusoro → sedimentation yaitika
Kana uri... |
Tarisa pamiyedzo iyi |
Frequency |
|---|---|---|
Raw material inouya yekuongorora |
Solid content, pH, viscosity, kuonekwa |
Batch yega yega |
Production quality control |
Solid content (hydrometer), viscosity (inotenderera), pH |
Zuva nezuva kana pashift |
Coating process development |
Particle size, rheology, kugadzikana |
Performation shanduko |
Supplier qualification |
Ese matanhatu + chando-thaw + kuchengetedza kwenguva refu |
Quarter kana gore negore |
Kutadza kuongorora |
SEM particle imaging + yakazara kugadzikana |
Sezvinodiwa |
Mashoko ari pamusoro apa anopiwa ne Jiangsu Aokai New Materials Technology Co., Ltd.
Kana iwe uchida kudzidza zvakawanda nezve yakadzama ma paramita, mamiriro ekushandisa, uye zvigadziriso zvegadziriso zvemhando yedu yakazara yezvigadzirwa, zvinosanganisira Teflon yakakwirira-tembiricha jira, Teflon yakakwirira-tembiricha tepi, Teflon yakakwirira-tembiricha mesh mabhandi, seamless fusing muchina mabhandi, single-sided PTFE jira, high-temperature inodzivirira, fibre-inodzivirira kutonhora jira , ndapota taura nesu nenzira dzinotevera:
VaGuo: +86 18944819998
Mr. Liu: +86 13705266308
Isu tinogara tichitsigira iyo nyanzvi uye yakatendeseka sevhisi pfungwa, uye nemoyo wese tinokupa iwe -yekumira mhinduro uye anoteerera masevhisi!