Iziphene zoMgangatho oQhelekileyo Ngexesha le-PTFE Ukomisa ilaphu lobushushu obuphezulu- kunye nendlela yokuZithintela

Ukomisa linyathelo elibalulekileyo PTFE imveliso ilaphu eliphezulu lobushushu . Emva kokuba ilaphu le-fiberglass lifakwe kwi-emulsion ye-PTFE, idlula kwi-oven yokomisa ukuze isuse amanzi kwaye ifake amaqhekeza e-PTFE kwi-coating eqhubekayo.

Nangona kunjalo, inkqubo yokomisa ingazisa uluhlu olubanzi lweziphene - ukusuka kwiintanda kunye neepinhole ukuya kwi-delamination kunye ne-warpage. Ezi ziphene zivela kwintsebenziswano eyinkimbinkimbi phakathi kweempawu ze-emulsion, isakhiwo se-substrate, kunye neeparitha zokumisa.

I-Aokai PTFE ilungiselele iinkqubo zokomisa kwiimveliso ezininzi. Esi sikhokelo sichaza iziphene ezilishumi ezixhaphakileyo zokomisa, oonobangela bazo, kunye nezisombululo ezisebenzayo.

Ukwaleka Ukwaleka kunye Crazing

Iimpawu: Ukuqhekeka okucokisekileyo okanye okubanzi kunwenwele kumphezulu welaphu; kwiimeko ezinzima, i-coating ikhupha kwiiflakes.

Iingcambu oonobangela:

• Isantya sokumisa ngokukhawuleza - ukuphuphuma kwamanzi ngokukhawuleza kumphezulu kwenza umaleko wesikhumba owomileyo. Amanzi angumphunga angaphakathi aqhawuka kwifilimu engaphezulu okanye enze uxinzelelo olumandla lokucutheka.

• Umxholo oqinileyo we-PTFE ophakamileyo - ubangela ukuncipha kwevolumu enkulu ngexesha lokuqokelelana kwamasuntswana.

• Ukushisa okuphezulu okugqithisileyo kokumisa okanye umoya oshushu ogqithiseleyo - kubangela ukukhutshwa kwesikhumba ngelixa i-layer yangaphakathi ihlala ingomisiwe, igxininise uxinzelelo kunye nokubangela ukuqhekeka.

Izisombululo:

• Sebenzisa iprofayili yokumisa i-gradient: iqondo lokushisa eliphantsi kwindawo yokuqala, likhula ngokuthe ngcembe.

• Ukunciphisa ukuqina kokuqala kokumisa (ubushushu kunye nokuhamba komoya).

• Lungiselela umxholo we-emulsion solids - uphephe izinto eziqinileyo eziphezulu.

Ukufuduka koKugquma (Ukufuduka kwe-Electrophoretic)

Iimpawu: Umphezulu welaphu utyebile kwi-resin kwaye ubonakala ucwebezela, ngelixa i-resin eyoneleyo igcwalisa izithuba phakathi kweenyanda zefiber zangaphakathi. Ukuqwalaselwa kwecandelo elinqamlezileyo kuveza ubume obungalinganiyo kunye neengubo zangaphandle ezishinyeneyo kunye neengubo zangaphakathi ezinqabileyo.

Iingcambu oonobangela:

• Amasuntswana alungileyo e-PTFE afudukela kumphezulu kunye nokuhamba kwamanzi njengoko ukufuma kusiba ngumphunga ngaphandle.

• Ukomisa okucothayo okanye ukufudumeza icala elinye kuyenza ibe mandundu le mfuduko.

Iziphumo:

• Ukunamathela obuthathaka bokugquma.

• Ukuthotywa kokugqibela komatshini kunye nokuqina.

Izisombululo:

• Ukunyusa izinga lokuqala lokumisa ukuseta amaqhekeza ngokukhawuleza ngaphambi kokuba ukufuduka kwenzeke.

• Sebenzisa ukufudumeza kumacala amabini okanye ukuhanjiswa komoya okungcono.

• Cinga i-emulsions ye-viscosity ephezulu yokunciphisa ukuhamba kwamasuntswana.

Imibhobho kunye neBlisters

Iimpawu: Imingxuma emincinci esazinge okanye amaqamza anyusiweyo kumphezulu wokugquma.

Iingcambu oonobangela:

• I-microbubbles eseleyo ngaphakathi kwe-emulsion engaphendulwanga.

• Umoya ovalelwe kwimibhobho yelaphu yefiberglass uyakhula kwaye ubaleke xa ufudumala.

• Ukubilisa okubukhali kunye ne-vaporization yamanzi iqhekeza ifilimu yokwambathisa.

• I-emulsion ye-viscosity ephantsi, ukumanzisa okungahambi kakuhle kwe-substrate, okanye ukunyuka kweqondo lokushisa ngokukhawuleza ngexesha lokumisa zonke iziphene zepinhole.

Izisombululo:

• Degas i-emulsion ngaphambi kokukhulelwa.

• Sebenzisa i-defoamer kwaye uqinisekise ukumanzisa ngokucokisekileyo kwe-fiberglass.

• Lawula ubushushu bokuqala bomisa ukunqanda ukubila okunobundlobongela.

• Yandisa i-emulsion viscosity kancinci ukuxhathisa ukugqabhuka kweqamza.

Amabala amhlophe, iHazing, kunye neChalking

Iimpawu: Amabala amhlophe asekuhlaleni okanye amhlophe xa ewonke; iintsalela ezingumgubo zisuka kumphezulu kwiimeko ezimandundu.

Iindlela ezimbini ezahlukeneyo:

Amabala amhlophe / iihazi:

• Ukomisa ngokukhawuleza kuvelisa ii-microcracks ezisasaza ukukhanya.

• I-surfactants iyafuduka kwaye iqokelele phezulu, ibangela ubumhlophe obubangelwa ukufuma.

• Ukomisa okungaphelelanga kushiya amanzi ashiyekileyo kwaye kwenze amabala amhlophe afana ne-watermark.

Chalking:

• Ukushisa okuphezulu ngokugqithisileyo okanye impembelelo yomoya oshushu ngokuthe ngqo ikhusela umphezulu we-PTFE amasuntswana ukuba adibanise kwifilimu edibeneyo, eshiya umgubo okhululekileyo.

• I-emulsion engazinzanga inokuqhekeka kwaye idibanise ibe ngumgubo we-powder ngexesha lokumisa.

Izisombululo:

• Kuphephe ukomisa ngokugqithisileyo amaqondo obushushu aphezulu.

• Qinisekisa ukuba sintering ngokupheleleyo - hayi nje ukomisa.

• Lawula umxholo we-surfactant kwi-emulsion formulation.

Umthubi kunye nokuCoka

Iimpawu: Ingubo ijika ibe tyheli, nokuba nebala elimdaka ngebala.

Iingcambu oonobangela:

• Ubushushu obuphezulu bokoma okanye ixesha elide lokuhlala libangela ukubola kwe-oxidative ye-thermal oxidative ye-surfactants, i-thickeners kwi-emulsion, kunye ne-residual fiberglass sizing agents.

• I-PTFE ngokwayo inokumelana nobushushu obugqwesileyo, kodwa izongezo ezincedisayo azikwazi ukumelana nobushushu obugqithisileyo.

• Ukufudumeza okungalinganiyo kwe-infrared kudala iindawo zokufudumeza zasekhaya.

Izisombululo:

• Cwangcisa ubushushu bomisa ngaphantsi komda wokubola kwazo zonke izongezo (ngokuqhelekileyo <380°C ye-PTFE sintering, kodwa uphephe ukugcinwa>350°C).

• Qinisekisa ukufudumeza okufanayo kububanzi be-oveni.

• Sebenzisa i-high-purity, izongezo ezizinzileyo ze-thermal.

I-H2: 6. I-Coating Lifting kunye ne-Delamination

Iimpawu: Ukwaleka kwahlula kwi-fiberglass substrate interface, e peelable kumashiti amakhulu okanye aqhawuke ngokukhuhla.

Iingcambu oonobangela:

• Ukomisa uxinzelelo lwe-shrinkage ludlula amandla okudibanisa ubuso.

• Umphezulu we-fiberglass ongacocekanga okanye ongaphathwanga ukhokelela ekumanziseni kwe-emulsion embi.

• Ukucutheka okungalinganiyo ukusuka kwicala elinye lokumisa ngokukhawuleza.

• Ukuchithwa kwe-resin kwi-interface ye-substrate ebangelwa ukufuduka kwe-coating kwenza umda obuthathaka.

Izisombululo:

• Qinisekisa ukucocwa komphezulu ngokucokisekileyo kunye nokulungiswa kwangaphambili kwefiberglass (umzekelo, ukucocwa kobushushu ukususa ubukhulu).

• Sebenzisa i-silane coupling agents okanye abagqugquzeli bokubambelela.

• Lungiselela ukomisa iprofayile ukunciphisa uxinzelelo lokucutheka.

• Thintela ukufuduka okugqithisileyo.

I-Orenji Peel, iNqanaba eliMbi, kunye noMphezulu oRhakamkileyo

Iimpawu: I-Orenji-peel-like textures engalinganiyo okanye i-matte jikelele erhabaxa ngaphandle kweglosi.

Iingcambu oonobangela:

• Umgangatho ophantsi we-PTFE emulsion.

• Ukushisa okugqithisileyo kokuqala kokumisa ngokukhawuleza kwandisa ifilimu yomhlaba kwaye kuphelise umthamo wokulinganisa.

• Ukuhamba komoya oshushu ngokuthe ngqo kuphazamisa indawo yokwaleka emanzi.

• Ilaphu elilukiweyo eliqaqambe kakhulu alinakugqunywa ngokupheleleyo ngamaleko okwambathisa abhityileyo.

Izisombululo:

• Sebenzisa iqondo lobushushu elisezantsi lokomisa - vumela ixesha lokulinganisa.

• Ukunciphisa isantya somoya oshushu kwindawo yokuqala yokomisa.

• Faka iidyasi ezininzi ezibhityileyo kunedyasi enye eshinyeneyo.

• Sebenzisa ii-agent zokulinganisa ukuba kuyimfuneko.

I-Warpage kunye ne-Shrinkage Deformation

Iimpawu: Umphezulu welaphu ongalinganiyo, i-curled selveges, kunye nokuncipha okucacileyo kobubanzi.

Iingcambu oonobangela:

• Ukuncipha kwe-Thermal kwelaphu le-fiberglass phantsi kokutshintshana kweemeko ezifumileyo nezomileyo, ngakumbi ngoxinzelelo olungafanelekanga lwe-warp/weft.

• Amazinga okuncipha kwe-thermal angahambelani phakathi kokutyabeka kunye ne-substrate.

• Ukomisa icala elinye okanye iqondo lobushushu elikhulu lidala ukushwabana okwahlukileyo kumacala amabini elaphu.

Izisombululo:

• Gcina i-balanced warp/weft tension ngexesha lokomisa.

• Sebenzisa ukufudumeza kumacala amabini ukulinganisa ukushwabana.

• Nciphisa ngaphambili ilaphu le-fiberglass ngaphambi kokuba ligqunywe.

Umphezulu Womile Kodwa Ngaphakathi Umanzi - Ukuvala Ukuvinjwa

Iimpawu: Ingubo yomile xa uyibamba kodwa igcina ukufuma kwangaphakathi. Iileya ezigqunyiweyo zinamathela omnye komnye emva kokujija, ngengxolo enkulu exobukayo okanye umonakalo wokwaleka ngexesha lokukhulula.

Iingcambu oonobangela:

• Ubushushu obuphezulu bokumisa budityaniswe nexesha elifutshane lokuhlala lwenza ulusu olungaphezulu oluthintela ukukhutshwa komphunga wamanzi wangaphakathi.

• Ukupholisa okungonelanga emva kokuphuma kwi-oveni yokomisa kushiya ubushushu obushiyekileyo kwaye kwenza i-surfactants ibe bukhali.

• Ukomisa okungaphelelanga kushiya amanzi ashiyekileyo kunye nezongezo zokwenza iifilimu ezincangathi.

Izisombululo:

• Sebenzisa iqondo lobushushu elisezantsi lokumisa kunye nexesha elide lokuhlala - vumela ukufuma ukuba kubaleke kancinci.

• Qinisekisa ukungena komoya okwaneleyo kunye nokunciphisa umswakama kwi-oven.

• Nikeza ukupholisa okwaneleyo phambi kokujija (kujoliswe kuko <40°C).

Ii-Selveges eziThick kunye nokungalinganiyo koKutyabeka ukutyeba

Iimpawu: Ukwaleka kwimiphetho yelaphu kungqindilili ngokucacileyo kunommandla osembindini, okanye umahluko owenziwe ngemigca ubonakala kwiwebhu iphela.

Iingcambu oonobangela:

• Ukufuma okukhawulezileyo kokufuma kwiindawo ezizimeleyo kuqhuba ukuqokelelana kwe-emulsion kunye nokufudukela kwincam ngexesha lokomisa - 'isiphumo seringi yekofu.'

• Ukusasazwa komoya oshushu ongalinganiyo kudala amazinga awomileyo awomileyo.

Izisombululo:

• Phucula ukuhamba komoya okufanayo kububanzi obupheleleyo belaphu.

• Sebenzisa ulawulo lobushushu bommandla osekupheleni okanye i-baffles ukunciphisa inqanaba lokumisa.

• Lungisa indlela yokwaleka ukuze usebenzise ubukhulu befilimu obumanzi obufanayo.

IsiShwankathelo-Iiparamitha zokomisa ezingundoqo zokulawula

I-Aokai PTFE ilawula ngononophelo iiparamitha zokomisa - iprofayile yobushushu, ukuhamba komoya, ixesha lokuhlala, kunye noxinzelelo - ukuvelisa ilaphu le-PTFE elingenaziphene. Kwizicelo zokwaleka ngokwesiko, sinokuphucula iimeko zokumisa kwiimfuno zakho zemveliso ethile.

Lo mxholo ungentla unikwe ngu I-Jiangsu Aokai yeZixhobo eziNtsha zeTekhnoloji Co., Ltd.

Ukuba unqwenela ukufunda ngakumbi malunga neenkcukacha ezicacileyo, iimeko zesicelo kunye nezisombululo ezilungiselelwe uluhlu olupheleleyo lwemveliso, kubandakanywa amalaphu e-PTFE anobushushu obuphezulu, iiteyiphu ze-PTFE ezinobushushu obuphezulu, amabhanti okuhambisa umnatha we-PTFE, amabhanti omatshini wokubopha angenamthungo, ilaphu le-PTFE elinamacala elinye, i-high-temperature belt resistant, i-fiberglass-high-temperature resistant nceda thina:

• Mnu. Guo: +86 18944819998

• UMnu. Liu: +86 13705266308

Sihlala sixhasa ifilosofi yobungcali kunye nokuthembeka, kwaye sizimisele ukukunika isisombululo esisodwa kunye neenkonzo ezicingayo.