PTFE Emulsion Impregnated Fiberglass Ntama a Wɔde Yɛ Nnwuma a Edi Mu

Jiangsu Aokai New Materials, a ɛyɛ PTFE ntama a ɛyɛ hyew kɛse, de wo fa adeyɛ no nyinaa mu.

PTFE ntama a ɛyɛ hyew kɛse, a wɔde nnuru frɛ no polytetrafluoroethylene (PTFE) a wɔde fiberglass ntama akata so , yɛ ade a ɛda nsow a wɔde polymer ayɛ. Nea wɔyɛ no nyɛ ɔkwan a ɛyɛ mmerɛw a wɔde kata so, na mmom ɛyɛ ɔhyew ne nnuru a wɔde sa yare a ɛyɛ nwonwa. Sɛnea ɛbɛyɛ na wɔayɛ PTFE ntama a ɛyɛ hyew a ɛkorɔn no, ɛho hia sɛ wɔyɛ ɔkwan a ɛyɛ katee a ɛwɔ akwan anan so: ntama a wɔde gyina so asiesie, impregnation solution ahosiesie, core impregnation ne sintering, ne ayaresa akyi.

Ɔfã 1: Ntama a Wɔde Yɛ Ntama a Wɔde Di Kan Yɛ

Saa fã yi na ɛkyerɛ mfiri ahoɔden ne nhyehyɛe mu mũdi a ɛwɔ PTFE ntama a etwa to no mu.

Thermal Cleaning (Dewaxing) Fiberglass asaawa a wɔde nwene PTFE ntama no wɔ organic sizing agents bere a wɔreyɛ no. Sɛ wɔannyi a, saa nneɛma yi siw PTFE a wɔde kata so akyiri yi no a ɛbɛbata ho no kwan kɛse. Enti, ade a edi kan ne sɛ wɔde ntama a wɔde gyina so no bɛhyɛ fononoo a ɛhɔ yɛ hyew kɛse (bɛyɛ 350°C) mu ma wɔayi afi mu ntɛmntɛm na ama wɔahwɛ ahu sɛ fiberglass substrate no ho tew.

Surface Modification Sɛnea ɛbɛyɛ a ahoɔden a ɛda fiberglass ne PTFE coating resin ntam no atu mpɔn no, wɔde silane coupling agent na ɛyɛ ntama a ɛwɔ nnyinaso no ho adwuma. Saa anammɔn yi ma interlaminar peel ahoɔden yɛ kɛse na esiw delamination anaasɛ coating peeling ano wɔ ade a wɔawie no mu.

Ɔfã 2: PTFE Impregnation Emulsion a wɔyɛ

Wɔkyerɛ ntama a etwa to no honam fam ne nnuru a ɛwɔ mu no kɛse wɔ saa bere yi mu.

· Emulsion Mixing Nneɛma titiriw a wɔde yɛ nneɛma no ne PTFE a wɔapete a wɔahyɛ no den . Sɛnea ahwehwɛde ahorow a wɔde di dwuma — te sɛ adwumayɛ a ɛkorɔn a ɛnyɛ nea ɛbata so ma nnuan a wɔde to paanoo anaasɛ ntama a wɔayi no adi a ɛko tia ɔsɛe kɛse — wɔde fillers ne additives ka emulsion no ho pɛpɛɛpɛ. Nnuru a wɔde hyɛ nsu mu a wɔayɛ no ho hia kɛse na ama wɔakyerɛkyerɛ PTFE ntama a wɔawie no grade mu.

Ɔfã 3: Core Impregnation ne Sintering

Eyi ne adeyɛ titiriw a ɛma PTFE ntama no yɛ adwuma soronko, a mpɛn pii no ɛfa kyinhyia a wɔtaa yɛ ho.

Multiple Impregnations Wɔ nhyɛso a wɔde di dwuma daa ase no, ntama a wɔde gyina so a wɔadi kan ayɛ ho adwuma no fa dip tank a PTFE emulsion ahyɛ mu ma mu mpɛn pii. Sɛnea ɛbɛyɛ na wɔanya ne kɛse ne density a wɔpɛ no, ade a wɔyɛ no fa ɔkwan a ɛyɛ kyinhyia so: impregnation → drying → sintering . Kyinhyia biara ma ade a wɔde kata so no mu duru kɔ soro pɛpɛɛpɛ.

Drying Ntama a wɔde ahyɛ mu fã a wɔawie no fa fononoo a ɛnyɛ hyew (bɛyɛ 100°C) mu de yi nsu fi mu brɛoo. Ɛnyɛ den sɛ nea wɔmfa nni dwuma yiye wɔ saa bere yi mu no bɛma ahurututu anaa pinholes aba bere a wɔreyɛ sintering no, na ɛsɛe insulation adwumayɛ kɛse.

High-Temperature Sintering Eyi ne ade a wɔyɛ no koma. Wɔde nsuo a wɔde kata so no sintered wɔ bɛyɛ 380°C, na ɛma PTFE asinasin no tumi nwene koraa na ɛsen, na ɛyɛ ahobammɔ film a ɛyɛ den. Tumi a PTFE ntama tumi gyina bere tenten som ano wɔ 260°C fi polymer nkɔnsɔnkɔnsɔn recrystallization wɔ anammɔn yi mu. Ntama a wɔanhyehyɛ no yiye no taa paapae na ɛyera nneɛma a ɛnyɛ nea ɛbata ho.

Ɔfã 4: Ayaresa akyi ne Nneɛma a Wɔawie no mu Nhwehwɛmu

Sɛ wɔde ntama no sinter wie a, wɔfa akwan foforo so wie.

Hot-Press Setting and Surface Treatment Wɔde PTFE ntama a ɛkorɔn (te sɛ nea wɔde yɛ conveyor belts) fa hot rollers so yɛ kalenda de ma ɔfasu no yɛ petee na ɛma emu nhyɛso fi hɔ. Wɔ PTFE ntama a wɔde di dwuma wɔ kɔbere a wɔde kata so a ɛyɛ mpɛn pii no ho no, wɔde corona ayaresa titiriw di dwuma de ma ɔfasu no yɛ mmerɛw kɛse.

Lamination Process Wɔ filtration dwumadie a ɛkorɔn mu no, wɔde polytetrafluoroethylene (ePTFE) microporous membrane a wɔatrɛw mu a ɛyɛ tratraa no laminated wɔ soro, na ɛyɛ composite filter medium a ɛwɔ filtration efficiency a ɛkorɔn.

Aokai New Materials de nhwehwɛmu a emu yɛ den a ɛfa nneɛma pa ho di dwuma. Wɔde grammage tester, high-voltage tester, ne tensile tester na ɛsɔ nneɛma a etwa to no hwɛ. Nneɛma a ne kɛse yɛ pɛ, enni pinholes, na ɛne voltage resistance ahwehwɛde ahorow hyia nkutoo na woyi no adi sɛ nneɛma a ɛfata.

Nsɛm a ɛwɔ atifi hɔ no yɛ nea Jiangsu Aokai New Materials Technology Co., Ltd. na ɛde mae.

Sɛ wopɛ nsɛm a ɛkɔ akyiri a, application scenarios ne customized solutions of our full product range — a PTFE high-temperature fabrics, PTFE high-temperature tapes, PTFE high-temperature mesh belts, seamless belts for fusing presses, single-sided PTFE ntama, ɔhyew a ɛkorɔn a ɛko tia conveyor belts, ɔhyew a ɛkorɔn fiberglass ka ho ntama ne nea ɛkeka ho — yɛsrɛ wo, di yɛn ho nkɔmmɔ:

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