Jiangsu Aokai New Materials, si nye PTFE avɔ si me dzoxɔxɔ le ŋutɔ wɔla bibi aɖe, ma dɔnyala ƒe mɔfiame siwo ku ɖe dɔwɔwɔ ŋu. Ʋuʋudedi siwo dona le PTFE avɔ si me dzoxɔxɔ le ŋutɔ (fiberglass avɔ si wotsɔ PTFE tsyɔ) dzi le sintering me la tso dzoxɔxɔ ƒe ʋuʋu si mesɔ o kple nuteɖeamedzi si mewɔ ɖeka o si le anyigba, nusi wotsɔ blae kple dɔwɔnuwo ŋu le dzoxɔxɔ gã me gbɔ koŋ. Mete ŋu léa fɔ ɖe dzodoƒe si wotsɔna ƒoa dzoe ɖeɖeko ŋu ko be woaxe mɔ ɖe flitete nu o; ɖoɖowɔɖi dzi kpɔkpɔ si axɔ dɔwɔwɔ bliboa si nye nu xoxowo dzadzraɖo, tsidede wo me, ƒuƒu, sintering kple fafa hiã.
I. Raw Material Substrate Control: Ðe Ememe Nuteɖeamedzi ɖa le Dzɔtsoƒe
Fiberglass substrate ƒe nyonyome ye afia alesi dɔwɔwɔ emegbe sesẽe. Tia avɔ si wotsɔa fiberglass wɔe si ƒe ʋuʋudedi medea ŋgɔ o eye eƒe wɔwɔme li ke, si me ʋuʋudedi suetɔ kekeake le eye eƒe nugbɔ ƒe sesẽme sɔ, si naa dzoxɔxɔ ƒe ʋuʋu ɣesiaɣi ne wodo dzoe.
1. Do ŋgɔ na dewaxing kple dzoxɔxɔ ɖoɖo bliboe: Ele be substrate la nato dzoxɔxɔ gã dewaxing kple dzoxɔxɔ ɖoɖo me be woaɖe avɔlɔlɔ̃ ƒe ememe nuteɖeamedzi ɖa keŋkeŋ eye wòana eƒe dzoxɔxɔ ƒe ʋuʋu ƒe agbɔsɔsɔme nali ke. Dɔdamɔnu si mesɔ o le afɔɖeɖe sia me ahe ʋuʋudedi sesẽ kple flitete si dzi womate ŋu aɖu o vɛ ne avɔa nya ge ɖe dzodoƒe si wotsɔa dzo ƒoa nui me ko.
2. Dzodzro si gbɔna: Kpɔ avɔa ƒe gbadzaƒe ɖa kple avɔ siwo le dzɔdzɔe alo avɔdzikpɔlawo. Lã alo gbugbɔ batches siwo ƒe gowo le gbadzaa, woƒe goawo sesẽ eye woƒe gowo le gbadzaa.
Nusi wotsɔ blae ƒe titrime si mesɔ o hea PTFE si wofa la dzi ɖena kpɔtɔna madzudzɔmadzudzɔe le sintering me, si wɔnɛ be ʋuʋudediwo dona godoo.
1. Nu tsɛ geɖe ƒe nutsyɔtsyɔ yi ŋgɔe ɖe nu kpekpe ɖeka ƒe nutsyɔtsyɔ teƒe: Xɔ tsidedee kple ƒuƒu ƒe mɔnuwo enuenu kple nutsyɔtsyɔ ƒe kpekpeme sue, gɔ̃ hã le mɔ ɖeka dzi be nàƒo PTFE aŋɔ nu ƒu vivivi. Ƒo asa na nusi wotsɔ blaa nu ɖeka si le ɣie si nana be ememe kple egodo ƒe ƒuƒu ƒe duƒuƒu si mewɔ ɖeka o.
2. Dzoxɔxɔ ƒe ɖiɖi fafɛ le dzodoƒe si wotsɔa nu ƒua gbe me: Dze egɔme tso teƒe siwo dzoxɔxɔ le sue be tsi kple kpeɖeŋutɔwo nazu dzo vivivi, si axe mɔ na ŋutigbalẽ ƒe wɔwɔ kabakaba le anyigba dzi si léa nuteɖeamedzi ememetɔwo tso ememe ƒuƒoƒo siwo meƒu o gbɔ.
3. Synchronous active drive rollers le drying section: Mɔfiame rollers katã nye motor-driven eye wowɔa ɖeka kple avɔ ƒe fli ƒe duƒuƒu be woaƒo asa na didime keke tso passive hehe me.
4. Tsã inline transfer yi sintering dzodoƒe le ƒuƒu vɔ megbe be woaɖe winding indentations ɖa. Ne domedomeʋuʋu nye sedziwɔwɔ la, fa avɔa bliboe gbã eye nàƒo ya kple tete sue kple agbalẽ xatsaxatsa ƒe didime gã be nàƒo asa na ʋuʋudedi siwo nɔa anyi ɖaa siwo woatsɔ ayi sintering stage.
III. Sintering Furnace: Dzoxɔxɔ, Ya ƒe Sisi Kple Tension ƒe Sɔsɔ pɛpɛpɛ
Esiae nye akpa vevitɔ si dzi wokpɔna hena flitete ƒe ʋuʋu.
1. Tension Control: Dzra Teƒe Si Sɔ Na Dzoxɔxɔ ƒe Ðeɖekpɔkpɔ
Ne PTFE xɔ dzo wu eƒe ʋeʋẽ (~327°C) la, nusi le ete kple nusi wotsɔ blae siaa naa dzoxɔxɔ ƒe ʋuʋu. Tete si gbɔ eme kekea avɔa sesĩe, si xea mɔ na ʋuʋudedi siwo nɔa anyi ɖaa le eƒe fafa vɔ megbe; teteɖeanyi si mesɔ gbɔ o nana be ʋuʋudedi kple ʋuʋudedi siwo mebɔbɔ o.
· De nuɖuɖu si wua nuɖuɖu ƒe ʋuƒo siwo le dzodoƒea ƒe mɔnu: Na nuɖuɖu avɔ ɖe dzodoƒea kple 1% ~ 3% nuɖuɖu si gbɔ eme be nàdzra mɔɖeɖe ɖo na dzoxɔxɔ ƒe ɖeɖeɖa.
· Closed-loop micro-tension control inside furnace: Ɣeyiɣi ŋutɔŋutɔ ƒe nyaŋuɖoɖo to tension sensors dzi trɔa asi le motor ƒe duƒuƒu ŋu le akpa ɖesiaɖe me, si léa tension suetɔ kekeake si hiã be avɔa nanɔ gbadzaa le dzoxɔxɔ gã ƒe teƒe bliboa ko me ɖe asi, eye avɔa nanɔ gbadzaa evɔ womaƒoe ɖe wo nɔewo dzi o.
Dzoxɔxɔ ƒe vovototo gã si trɔna le dzodoƒea me nana be avɔa ƒe titina kple eƒe goawo dome tsina si mewɔ ɖeka o, si nye nu vevitɔ si gbɔ avɔa ƒe go siwo le didiƒe ƒe ƒutsotsoewo kple titina ƒe ʋuʋu tsona.
· Seɖoƒe li na dzoxɔxɔ ƒe mɔɖeɖe ɖe nu ŋu le ±5°C me: Xɔ dzoxɔxɔdzikpɔkpɔ si le teƒe geɖe si le eɖokui si le etame/bɔbɔƒe kple ya dzodzoe si le tsatsam be wòawɔ dzoxɔxɔ ƒe agble si sɔ.
· Susu si le sintering curve: Adopt gradient of preheating → high-temperature sintering → blewu fafa be wòana vivivi PTFE ƒe ʋeʋẽ kple leveling dzoxɔxɔ ƒe ʋuʋu enumake manɔmee.
· Tsɔ ya-flotation sintering dzodoƒewo ɖo nɔƒe gbãtɔ: Wotsɔa avɔ la tsia tre ɖe anyigba eye wotsɔa ya dzodzoe dzadzɛ si ƒoa xlãe yia dzi kple anyime si me contact rollers mele o, si ɖea flitete siwo mɔ̃wo ƒe ʋuʋu kple woƒe ƒoƒo ɖe wo nɔewo ŋu hena vɛ, si nye egbɔkpɔnu nyuitɔ kekeake na avɔ si ƒe dzoxɔxɔ deŋgɔ ƒe wɔwɔme, ɖa le gɔmedzedzea me.
3. Ya ƒe sisi Dzikpɔkpɔ: Xɔ Mɔ na Avɔ ƒe Trɔtrɔ & Stabilize Leveling
Mele be ya si le tsatsam ƒe duƒuƒu nagbɔ eme o, eye woaɖɔ ya ƒe sisi ɖo be woaƒo asa na avɔ ƒe ʋuʋu sesĩe tso ya ƒe ƒoƒo tẽ me. Ya ƒe nugbɔ siwo woɖo ɖe ɖoɖo nu le etame kple ete la naa ya sina toa eme ɖekae be wòana dzoxɔxɔ ƒe asitɔtrɔ le wo nɔewo ŋu evɔ womaɖe fu na avɔa ƒe anyime o.
4. Anti-Wrinkle Roller Kpeɖodzinuwo na Ŋutilã Kaka
De akɔɖu kaka ƒe ʋuƒo siwo woƒo alo fiakuku kaka ƒe agbalẽ xatsaxatsawo ɖe teƒe veviwo le dzodoƒea kple doa me. Camber of curved rollers zãa axadzi kekeŋusẽ tso titina vaseɖe goawo be wòaɖe fli nyui siwo le didime nu ɖa nyuie. Woado ʋuƒo siwo katã tsɔa agbawo la kpɔ be woƒe nyateƒetoto le tsia dzi kple esiwo sɔ kple wo nɔewo edziedzi kple vodada si mede 0.1mm/m o.
IV. Fafa & Ðoɖowɔwɔ ƒe Afɔɖeɖe: Do Flat Surface Tegbee
Avɔa gakpɔtɔ nyea dzoxɔxɔ ƒe plastik ne edo le dzodoƒe si wotsɔa dzo wɔe la me; fafa si mesɔ o agblẽ agbagba siwo katã wodze do ŋgɔ be woawɔ dɔ tso eŋu la ɖa.
1. Fafa vivivi: Ƒo asa na ya fafɛ ƒe tsitsi tẽ le teƒe siwo dzoxɔxɔ le ŋutɔ megbe teti. To akpa si me fafa le blewu si me tsi mele o me be nàɖiɖi PTFE ƒe nutsyɔnu kple nusi le ete ƒe dzoxɔxɔ ɖe anyi blewuu le eƒe ʋeʋẽ te hena ememe nuteɖeamedzi ƒe dodo blibo.
2. Lé eƒe kaka ɖe te eye nàna nuɖuɖu wògbɔ eme le fafaɣi: Avɔa yia edzi nɔa ɖeɖem kpɔtɔ ne ele fafam, eyata egahiã kokoko be nàna nuɖuɖu wògbɔ eme vie eye woatsɔ nukakamɔ̃ ƒe agbalẽ xatsaxatsawo vaseɖe esime avɔa ƒe dzoxɔxɔ naɖiɖi va anyi wu 100°C.
3. Fafa blibo hafi nàƒoe mamlɛtɔ: Kpɔ egbɔ be avɔa ƒe dzoxɔxɔ gogo xɔme ƒe dzoxɔxɔ evɔ dzoxɔxɔ susɔea maƒo ƒu o, emegbe nàƒo ya kple tete si mebɔ o ɣesiaɣi hena agbalẽ xatsaxatsa gbadza siwo sɔ.
V. Internet Dzi Kpɔkpɔ & Asitɔtrɔ le Ɣeyiɣi Dzi
De dɔ asi na dɔwɔla siwo tsɔ wo ɖokui na be woalé ŋku ɖe avɔa ƒe gowo ŋu kple kekeli sesẽ le dzodoƒea ƒe do kple fafa ƒe akpawo. Trɔ asi le teteɖeanyi, dzoxɔxɔ alo ka ƒe duƒuƒu ŋu enumake ne wonya de dzesi micro-wrinkles ko. De infrared scanning systems siwo me kadodo mele o be woalé ŋku ɖe dzoxɔxɔ ƒe mama si le ŋgɔgbe le ɣeyiɣi ŋutɔŋutɔ me ŋu kple ɣlidodo siwo wowɔna le wo ɖokui si na nɔnɔme siwo me woɖea mɔ ɖe nu ŋu le o. Woate ŋu aɖɔ flitete suesuesue siwo nɔa anyi ɖaa ɖo to Internet dzi to ɣletigbalẽ ƒe agbalẽ xatsaxatsa dzodzoewo dzi, ke hã mɔxexe ɖe enu gakpɔtɔ nye nu vevitɔ.
