Teflon high-temperature fabric impregnation production line-a line speed range pangngai chu engzat nge ni?

I. Common Line Speed ​​Setting Range hrang hrang

1. Thil hring pangngai (0.08–0.30 mm) .

   Production line tam zawk chu Teflon fiberglass fabric hi 1–3 m/min-ah nghet takin a thawk a, a pumpuiah 0.5–3 m/min a ni.

2. Thil thick emaw multi-impregnated emaw (≥0.4 mm) .

   Hengte hian impregnation–drying–sintering cycle tam tak a mamawh a, line speed chu 0.3–1 m/min-ah tihhniam a ni fo thin.

3. Drying oven sei tak tak hmanga thuam, efficiency sang tak nei production line

   Oven sei zawng leh temperature zone a tawk chuan speed chu 3–6 m/min thlengin tihsan theih a ni a, mahse hei hian hmanruaah demand sang tak a siam a ni.

II. Process Time: Drying leh Sintering-a Rigid Constraints awmte

1. Drying tlem vanga chhiatna awm

   Fabric chu high-temperature sintering section-ah residual moisture nen a luh chuan tui chu nasa takin a boil ang a, bubble, pinhole leh white spot a siam ang. Puan chu 100–250°C-ah uluk takin a vawt hmasa tur a ni.

2. Sintering atan hian residence time neih ngei ngei tur a ni

   PTFE particle te hi 380–400°C-ah a hmin a, film siam a ngai a, a tlangpuiin minute 1–3 vel a awm a ngai a—puan thuk zawk tan chuan a rei zawk. Hun tling lo chuan adhesion tha lo leh cracking a thlen ang.

3. Speed ​​ceiling hnuaiah fixed oven sei zawng

   Oven sei zawng a awm reng chuan line speed chu direct-in drying leh sintering atana hun hman tlem ber hmangin a innghat a ni. Hei hi a bulpui ber constraint a ni.

III. Material Characteristics leh Process Parameters inmil tir

1. Impregnation solids awm zat leh a viscosity

   Solid tamna leh viscosity sang tak nei dispersion te chu an infiltrate a, an level zauh zauh thin. Line speed tam lutuk chuan coating pick-up a inthlau ang a, streak emaw sagging emaw a thlen ang.

2. Coating thickness leh impregnation pass zat

   Impregnation pass pakhat, coating te tak te nei tan chuan line speed hi a sang hle thei. Thickness siam nan pass tam tak mamawh product tan chuan pass tin atan speed hi fine-tuned a ngai a, leveling tha tak neih theih nan final pass chu a tlangpuiin a tlan slow zawk thin.

3. Puan thuk leh zau zawng

   Fiberglass puan thick leh dense tak takte hian tui a hip lut a, heat chu zawi zawiin a transfer a, drying leh sintering hun chhung a ti rei hle. Puan zau tak takte hi inang tlang taka lum a harsa a, a tam zawkah chuan a sir leh a laiah rawng a inang lo va, speed tihhniam a ngai thin.

IV. Equipment Capability leh Quality mamawh te inthlauhna siam

1. Oven sei zawng leh temperature zone configuration

   Multi-zone design nei oven sei tak takte hian effective heating time chu nasa takin a ti rei thei a, line speed sang zawk a siam thei bawk. Oven tawi hlui zawkte chu 1–2 m/min chauh a tlan thei.

2. Heating efficiency leh exhaust theihna

   Hot-air circulation leh far-infrared assistance hian drying leh sintering a ti chak thei a ni. Exhaust tha lo hian steam retention a thlen a, chu chuan surface defect a thlen a, speed hniam zawka production a force thin.

3. A lan dan quality standard-a trade-off

   Teflon high-temperature fabric-in specification khauh tak a mamawh hunah—pinhole, bubble, crack, leh tight thickness tolerances awm lo—yield rate sang tak neih theih nan speed hniam zawk a ngai a, chu chuan line speed setting chu a conservative zawk a ni.

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